Steve Griffin's Balloon Building
Itty Bitty -1 Eye-Strain-2 Mylar Magic-2 Light'N'Easy-5 Solar Tetroon CIA Calculator Downloads AutoPilot Links Other Builders

 

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My First Tetroons

This was my first attempt at making a tetroon. It is much too small to fly but it allowed me  to visualise the construction method and identify some of the problems that would be encountered in building the full sized balloon. This is my second tetroon shown here being battered somewhat by the wind. This envelope is a little over 1400 ft3 in volume and made from 27 μm HDPE. Seams were heat welded using a hot knife. This inflation was a great lesson in the need to an adequate deflation system - it took well over an hour to deflate.

Construction Sequence

Tetroon construction is quite straight forward as the photo sequence below shows.

Step 1 Step 2 Step 3
Cut out your fabric so that it is 2.3094 times as long as it is wide Join the short sides to make a flattened tube Close off the bottom end
     
Step 4 Step 5 Step 6
Now close the remaining open side at right angles. (Take the centre of the upper and lower layers as the corners) The paper model shows the idea. Scribe an arc from the base point and cut to give to desired mouth opening. For this model it is just large enough to fit my inflation (computer) fan. Hey Presto! (This model has a small computer fan taped into the base to keep it inflated)

History

Tracy Barnes made the first pure solar balloon flight on the 1st May 1973. His balloon ' Barnes Solar Firefly Tetrahedron' built from a spiral tube of fabric formed into a tetrahedron shape. There were apparently a number of flights made in this balloon but the details are scant.

Dominic Michaelis is recorded as having owned the first pure solar balloon in Europe. This balloon was flown by Julian Nott across the English Channel.

Records compiled for the FAI show that on 6th February 1978 Frederick Eshoo also made a solar flight.

Links

Some information on other solar balloons, solar flights & tetrahedral shaped balloons can be found at:

Robert Rochte's Website
Robert has probably done more experimenting with solar balloons, particularly tetrahedral shaped balloons than anyone in the past 30 years. Some other links relating to his activities are:

Emmanuel Laurent's Website
A polyethylene natural shape solar balloon.

Ralph Wallio's Website
Ralph obviously has a sense of humour calling his site the 'Middle River Valley Black Hole' -
Where Time, Energy and Money Are Consumed in a Caldron of Confusion and Chaos and Only Noise Escape.

This site has more 'science' on high altitude balloons than anywhere else I have found on the net. He also maintains a list of records of the various amateur balloon flight groups and an extensive list of links. Well worth a look!

French Solar Balloon Group
An english version of some of this groups work.

XAP Project
This is Don Piccard's current project. His plan is the fly into the mesosphere using a cluster of tetrahedral shape balloons filled with helium. Don has extensive knowledge of tetrahedral shape balloons.

Julian Nott's Website
Gives limited information on his solar flight.

Keith Sproul's Hot Air Tetrahedron
Inflation pictures of Keith's terahedron

Tim Cole's Tetrahedron
Some pictures of Tim's Hot Air Tetrahedron at the Snowmass Fiesta 2003

 

Some Rules of Thumb for Tetroons

  • The volume of a regular tetrahedron very closely approximates the volume of a cube with a side half the length of tetrahedron's side.
    eg. If your regular tetrahedron has a side of 6 metres then the volume will be (6/2)^3 = 3^3 = 27m3
  • The volume of an inflated tetrahedron is between 26 and 30 % GREATER than that of a geometric regular tetrahedron of the same side length.
  • The best guess way of determining the volume of an inflated tetrahedron is to use the formula 0.26*h3 where is the height of the cylinder used to construct it. (Cylinder circumference ~ 2.31h)
  • The surface area of a tetroon equals 2 times the length of the side squared.
    eg. Side = 6 metres Area = 2 * (6^2 ) = 72 m2.
  • The weight of your tetroon can be approximated by multiplying the surface area of the tetroon by the weight per square metre of the film / fabric and adding the weight of your rigging. HDPE and Mylar both weigh about 1 gm/m2 for every µm of thickness
    eg. Our tetroon with a surface area 72 m
    2 is made from 12 µm HDPE.
    Its weight will be approximately 72 * 12 = 864 gm.
  • You can approximate the total lift of a solar balloon to about 60 gm/m3 at sea level and 12.6 gm/m3 at 15,000m. These figures are based on your balloon operating in International Standard Atmospheric (ISA) conditions and achieving 15oC of superheat. (the air in your balloon is  15oC warmer than the surrounding air).
    eg.  Our 27m3 balloon should generate about:
                     27 * 60 =  2295gm = 1.620kg @ sea level
                     27 * 32 = 864gm @ approx 7,500 m. ( lift = balloon weight = operating ceiling)
                     27 * 12.6 = 340.2 gm @ 15,000m.  ( It won't get to here)
    To work out the available lift you can you this standard atmosphere calculator
    Of course these figures will vary significantly based on the amount of superheat that your balloon develops.